The Production Process of Table Tennis Rackets

The production process of table tennis rackets

The production process of table tennis rackets is complex and intricate, involving steps such as material selection, processing, assembly, and testing. The following is the general process for producing table tennis rackets:

1. Material selection

The structure of a table tennis racket generally consists of two parts: the racket face and the racket bottom.

Bottom plate: usually made of multiple layers of wood (such as birch, maple, cherry wood, etc.) and sometimes added with some synthetic materials (such as carbon fiber, glass fiber, etc.) to increase the elasticity and stability of the bottom plate. The number of layers and material of the bottom plate directly affect the performance of the racket.

Tapping surface (rubber): It is the part that comes into direct contact with the ball, usually composed of rubber and an inner layer of sponge. The type of rubber (such as reverse glue, long glue, regular glue, etc.) and hardness can affect the control, speed, and rotation of the racket.

2. Bottom plate production

The production process of the bottom plate is relatively complex, usually consisting of the following steps:

Material selection and cutting: Wood is selected according to different performance requirements and cut into suitable sizes.

Splicing and bonding: Multiple layers of wood are spliced and bonded in sequence. In modern high-end rackets, other materials such as carbon fiber and aramid may be added to enhance the rigidity or elasticity of the base plate.

Compression and shaping: Through high-temperature and high-pressure treatment, each layer of material can be firmly bonded, while the shape and thickness of the bottom plate are controlled by precise molds.

Polishing and trimming: Ensure the surface of the base plate is smooth, remove excess burrs, and polish it into the desired shape.

3. Rubber production

Rubber is an important part of the performance of a table tennis racket, consisting of two layers: the outer layer of rubber (used for contact with the ball) and the inner layer of sponge (determining elasticity and rebound effect).

Rubber layer: Select specific rubber materials and adjust the surface particles (such as long particles, short particles, etc.) according to the needs to affect the rotation and control force of the ball.

Sponge layer: Different hardness sponge materials are usually used to adjust the elasticity of the racket. Softer sponges have better control, while harder sponges provide higher speed.

Adhesive bonding: The production of adhesive is achieved by bonding the adhesive surface and sponge together, ensuring no bubbles and a smooth surface.

4. Assembly

Once the bottom plate and rubber are made, the assembly of the racket begins.

Adhesive: Glue the rubber to the bottom plate, usually using specialized glue to ensure a firm bond. It should be noted that the type, thickness, and drying time of the adhesive will all affect the performance of the final racket.

Trimming: The glued racket needs to be finely trimmed to ensure that the edges of the rubber and the bottom plate are flat, and excess glue is removed.

5. Testing and Quality Control

During the production process, the racket undergoes strict quality control testing. The testing content includes:

Weight and balance: The weight and center of gravity position of each racket need to meet standards to ensure its performance.

Elasticity and hardness testing: Test the rigidity of the bottom plate and the elasticity of the rubber to ensure that the racket has ideal elasticity and control ability.

Rotation test: measure the rotation effect generated by the racket, and determine the grip and rotation performance of the rubber.

6. Packaging and Sales

The racket that has passed quality inspection will undergo final packaging, usually using moisture-proof packaging to ensure that it will not be damaged during transportation. After packaging is completed, the racket enters the market for sale.

7.High end and customized tennis rackets

For professional players or high-end users, we provide customized services at Haitian, selecting the appropriate combination of baseboard and rubber according to personal playing style and needs. These rackets may be manually adjusted and have special accessory options to enhance individual athletic performance.

The production process of table tennis rackets not only involves high-precision craftsmanship, but also combines the application of modern materials science, allowing the performance of the rackets to be precisely controlled according to demand.